EQUIPMENT

PROVEN Through Success

Combining research and development with rigorous testing to provide a fleet of safe and efficient ultra-high pressure equipment. Whether you are in need of a single piece of equipment or a turnkey solution, ISP has the equipment to achieve your goal.

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UHP ROBOTICS

Simply the cleanest, safest and fastest way to remove coatings

Our SMARTBOT Robotic System is an omni-directional surface preparation vehicle that attaches itself, using a vacuum, to any vertical, horizontal or overhead surface. Utilizing this system and our proprietary process, a single operator can remove coatings at a rate of 350 - 550 sq. ft. per hour. Production rates will vary depending on coating millage and whether using a 40K or 55K UHP pump.

The
SMARTBOT Robotic System will collect 100% of water, removed coatings and rust leaving behind an ultra-clean surface that is free of all salts and chlorides. The system leaves a dry substrate that has the existing profile as it was initially instated with no metal loss. The surface is ready to be coated immediately following the robot which allows for maximum production each shift.

The removed coatings and water are then carried through our proprietary process, utilizing a vacuum source, to remove all contaminants that need to be contained or treated for disposal. All paint chips and contaminants are separated from the used water and held in a specialty liner for disposal. The water then continues through our filtration system to be treated for disposal. The water at this point is typically lower than 10 ppm, which is generally acceptable for disposal into treated sewers or drainage systems.

Specifications: UHP SMARTBOT Robotic System

  • Robot Dimensions: 33 in. long x 25 in. wide x 15.5 in. tall
  • Robot Weight: 175 lbs. gross / cleaning path 12 in.
  • Vacuum Unit Dimensions: 156 in. long x 86 in. wide x 86 in. tall
  • Vacuum Unit Weight: 7,500 lbs. net – 8,000 lbs. gross
  • (1 each) 40K – 55K UHP Pump: Operating at 5.6 gpm., 460/480 volts 3-phase, offshore skid package including roof top, seal drip pan, decals and certified slings.
  • (1 each) Aluminum Parts Box with consignment of consumable and spare parts, specialty tools, torque wrenches, equipment manuals and certified slings.
  • (1 each) Omni-directional joystick
  • (1 each) Robotic crawler with 12 in. cleaning head including 8-jets (Weight 175 Lbs.)
  • (1 each) Vacuum recover system 1 cubic yard
  • (1 each) Filter bag with easy lifting straps
  • 350 ft. of 3 in. vacuum recover hose
  • 50 ft. of 3 in. discharge hose
  • 350 ft. of control box cable
  • 350 ft. of robot control cable
  • Patented suction seal
UHP HAND LANCING

A more flexible yet powerful removal method

Our UHP hand lance units give operators more power through a high speed rotary head, making it ideal for removing the toughest coatings. Utilizing compressed air, lower water volumes and a light weight body, our hand lance units are reducing operator fatigue, making your jobs more efficient and safe. All hand lances are also equipped with a double trigger setup that both need to be compressed in order for the gun to operate. This is just one more way we are keeping your workforce safe.

UHP hand lances are ideal for removing materials such as coatings, rubber, fiberglass, rust, scale, calcium deposits and oxides. With multiple cutting and sweep heads available, we are able to customize your solution to fit your specific need. This solution gives your operators a more flexible yet powerful removal method in various environments. With its unmatched productivity and eco-friendly operation, our hand lances are a sensible alternative to grit blasting, burning and chemical removal.

Specifications: UHP Hand Lance Unit

  • Total weight - 11 lbs.
  • Max operating pressure - 60,000 psi.
  • Air required - 32 schm. @ 90 psi.
  • Working rotation speed - 3000 rpm.
  • Motor horsepower - 0.7 hp.
  • Multiple cutting and sweep heads available
  • Multiple barrel lengths available
UHP PUMPS

Providing raw power through the most advanced UHP pumps

Our UHP pumps have become the industry standard for portable ultra-high-pressure surface prep and industrial cleaning. Utilizing an Allen Bradley control system, operators can operate at pressure ranging from 10,000 - 55,000 psi. in increments of 1,000 psi. Providing plenty of power to operate our SMARTBOT Robotic system, Hand Lance system, or other UHP equipment.

Equipped with diagnostic sensors, our UHP pumps are able to alert the operator with troubleshooting and preventative maintenance if needed. These sensors monitor inlet water pressure, temperatures and oil pressure to provider safer operations. The pump will automatically shut down should a situation arise and simultaneously relieve water pressure to 0 psi. within a second of shutdown.

By installing upgraded safety and operational components, we are able to provide a more efficient piece of equipment that has less downtime and therefore more productivity. For ease of transportation, all pumps have also been equipped with lifting and hoisting engineered and certified to SEPCo specifications.

Specifications: 40K UHP Pump (Hand Lance System)

  • Dimensions: 120 in. long X 60 In. wide X 102 in. tall
  • Weight: 10,500 lbs. net – 12,500 lbs. gross
  • Lifting and hoisting engineered and certified to SEPCo specifications
  • (1 each) 40,000 psi. UHP pump, 6.5 gpm., C-9 Cat diesel tier-3 with offshore skid package including roof top, seal drip pan, decals and certified slings.
  • (1 each) Aluminum parts box with consignment of consumable and spare parts, specialty tools, torque wrenches, equipment manuals and certified slings.
  • (2 each) Hand lances with tumble boxes
  • (2 each) Multiple hand lance stem extensions (barrels)
  • (4 each) 3/10 in. diameter UHP hoses in 50 ft. sections
  • (4 each) 3/16 in. diameter UHP hoses in 50 ft. sections
  • (3 each) UHP whip hose in 15 ft. sections
  • (1 each) 5-way manifold / splitter
  • (2 each) 5-jet nozzle
  • (2 pairs) Aluminum shin / foot guards

Specifications: 55K UHP Pump (Hand Lance System)

  • Dimensions: 120 in. long x 72 in. wide x 102 in. tall
  • Weight: 10,500 lbs. net – 12,500 lbs. gross
  • Lifting and hoisting engineered and certified to SEPCo specifications
  • (1 each) 55,000 psi. UHP pump, 6.5gpm, C-9 Cat diesel tier-3 with offshore skid package including roof top, seal drip pan, decals and certified slings.
  • (1 Each) Aluminum Parts Box with consignment of consumable and spare parts, specialty tools, torque wrenches, equipment manuals and certified slings.
  • (3 each) Hand lances with tumble boxes
  • (3 each) Multiple hand lance stem extensions (barrels)
  • (6 each) 3/10 in. diameter UHP hoses in 50 ft. sections
  • (6 each) 3/16 in. diameter UHP hoses in 50 ft. sections
  • (4 each) UHP whip hose in 15 ft. sections
  • (1 each) 5-way manifold / splitter
  • (3 each) 5-jet nozzle
  • (3 pairs) Aluminum shin / foot guards
UHP DECK HOG

Tackling the toughest surfaces

Our UHP deck hog is a powerful and efficient tool for tackling your more difficult decking surface preparation tasks. The walk behind deck hog unit gets its power from our 40K UHP pump and is able to do the work of two hand lance operators, prepping 175 – 225 sq. ft. per hour of operation.

The UHP deck hog is ideal for removing heavy non skids, coatings,corrosion, fiberglass and rubber surfaces. We offer the unit with a vacuum recovery attachment that assists with containing the majority of waste from the surface prep operations. This simple, easy to use piece of equipment is able to reach under clearances as low as 15.5 in. and has a detachable head, making it easy for transportation.

Specifications: UHP Deck Hog Unit

  • Dimensions: 12 in. wide x 60 in. tall
  • Weight: 85 lbs.
  • (1 each) 40K UHP pump: operating at 6.5 gpm.
  • (1 each) 8 in. cleaning head with 8 jets
  • Walk behind unit
  • 3,000 rpm. maximum rotation speed
  • Non-vacuum recover and vacuum recover available
  • 175 - 225 sq. ft. of cleaning per hour
UHP CUTTER

A safer, faster and more precise cutting method

Our automated UHP cutting system provides customers with a safe, fast and precise alternative to conventional industry cutting practices.The system gets its power from our UHP pump and a small portable pot of garnet which is injected into the water stream. Using the abrasive cutting head that moves along a magnetic track system, the system is able to cut substrates up to four (4) in. thick.

In order to give operators complete control, the system includes variable speeds which offers both forward and reverse motion. The UHP cutting system is ideal for cutting tank roof tops, tank bottoms, doorways, pipe and more. It is contained and has a small footprint, allowing other trades to continue operation and increase productivity on maintenance projects.

Operators using our UHP cutting system can eliminate the need for "hot work", increase productivity and reduce the amount of cleanup and demobilization time. Making it a great alternative to traditional cutting methods.

Specifications: UHP Cutting System

  • MAWP - 60,000 psi.
  • 12v DC powered
  • Variable speed forward and reverse
  • Track sizes: 1, 2 and 4 ft. long
  • Tracks connect to each other to provide different length precise cuts. Able to cut complete doorway in one sweep.
  • Radius option available for cutting circular holes and/or rounded corners
  • Pneumatic UHP on/off valve option available
  • Storage boxes on carts available
AUTOMATED TOOLING

Prepping Inside & Outside

We offer automated tooling that provides client's with a highly productive and safe manner for internal pipe surface preparation. Automated tooling provides operators the ability to remove heavy materials such as cement from inside of existing pipe, and also the cleaning of deep water riser joints offshore.

AutoPack-Pro

Built around the AutoBox ABX-PRO, a versatile hose drive that can be adapted to a wide range of cleaning applications, the AutoPack-PRO is equipped with everything you need to successfully complete jobs spanning pipe, drain, and tube cleaning.

AutoBox ABX-500

The AutoBox ABX-500 is a hands-free hose tractor for pipe and vessel cleaning. This utility hose feeding system can be adapted for a wide range of applications to enable precision hose control and increased safety. The ABX-500 accommodates a wide range of hose sizes and passes couplings up to 1.75 in. (45 mm) OD.

Beetle

The Beetle product family is the only set of tools in the industry to deliver high pressure rotary jets in a form factor under 2 inches (51 mm) in length. The small diameter and short length of the Beetle models make them ideal for cleaning process piping, drain lines, u-tube bundles and other small ID conduit with bends that may have been inaccessible in the past.

2" Badger

The 2” Badger is a self-rotating swivel designed for cleaning 2–4 in. (51–102 mm) pipes with bends and long radius elbows, such as U-Tubes and process lines. The latest design includes a spring-loaded pin that ratchets the head to machined edges on the shaft. Therefore, the head can only be removed with a special head removal tool and not while in operation.

4" Badger

The 4” Badger self-rotary tool makes cleaning pipes with elbows easy, navigating 4 in. (102 mm) bends with controlled rotation which is important for efficiently cleaning larger pipes. The operator can choose between two rotation speeds by selecting fast or slow viscous fluid.

6" Badger

The 6” Badger features adjustable speed control which allows operators to meet the demands of the task at hand – slower speeds for tough deposits and plugs, faster rotation for easier jobs or polishing.

BJV Centralizers

A centralizer balances jet standoff distance for more consistent cleaning and helps to protect the tool as it passes through the pipe.In cases where pipe size is more than 1.5 times the diameter of the tool, a centralizer is an important safety device, preventing the tool from turning around and thrusting backwards out of the pipe.

Backout Prevention

Backout preventers are required safety equipment for high pressure pipe and tube cleaning applications. They are specifically designed to prevent the tool from exiting the pipe during operation.Several options are available to cover a range of diameters and mounting patterns.

PRESSURE WASHERS

Handling your heavy-duty cleaning demands

Our range of pressure washer units were built to meet the demands of heavy duty industrial, commercial, marine and refinery applications. With skid designs that meet all offshore lifting requirements, our units are ready to be deployed for any job. All units are equipped with accessories and built-in safety features to provide highly productive and efficient solutions for your cleaning needs. Whether you need diesel, electric or even air powered pressure washers, we have the equipment to arm your task force.

Specifications: 3K Air Operated Pressure Washer Unit

  • Dimensions: 32 in. wide x 48 in. long x 34 in. tall
  • Weight: 225 lbs.
  • Offshore ready
  • CAT 3K direct pump with oil bath crankcase
  • C-faced gast air motor
  • Stainless steel wheel kit with hose hook
  • Bell housing & flex coupling
  • Filter, regulator & lubricator assembly
  • Explosion proof
  • (3 each) 3/8 in. x 50 ft. 6,000 psi. hoses with connections
  • (4 each) assorted nozzles - 4 gpm.
  • (1 each) trigger gun with extension

Specifications: 5K Hot/Cold Pressure Washer Unit

  • Dimensions: 46 in. wide x 46 in. long x 51 in. tall
  • Weight: 1,800 lbs.
  • Offshore ready
  • Kubota 3cyl. Diesel Engine Tier 3
  • Spark arrestor and ESV - emergency shut down valve
  • Skid package including roof top, seal drip pan, decals and SEPCo certified slings
  • (4 each) pressure tips, (1 each) soap tip with suction hose
  • (3 each) 3/8 in. x 50 ft. 6,000 psi. hoses with connections
  • (1 each) high-pressure gun accessory
OTHER

Putting Together The Whole Package

With the main goal to better serve our clients, we have pioneered the development of a unique (patent pending) process for surface preparation. Pairing our equipment with this process gives you a complete solution for any project. Whether you are dealing with lead coatings or no access to clean water, we've got the solution to get your project started.

Dispensed Water Filtration System

We have engineered and designed a cleaner way to dispose of water from UHP blasting. Our patent pending filtration system takes the dispensed water from our dewatering vacuum box and pumps it into the dispensed water filtration system using a 2 in. diaphragm pump.

The dispensed water then runs through our filter system that contains three specially designed filters. Once it reaches the discharge manifold the particles in the water range from 4 - 10 parts per million (ppm). Government regulates that land and offshore water disposal to be no more than 29 PPM. Therefore, water dispensed from our filtration system in most cases can be drained into process lines, sewers, ditches, drains, etc.

Aqua-Clean Lead Abatement

Our Aqua-Clean system has been developed from non-hazardous inorganic compounds manufactured in the USA. It consists of irregularly shaped particles which specifically target heavy metals in liquids. The compounds react with the metals as they come into contact, forming an insoluble solid which adheres to the irregular surface of the Aqua-Clean System. This system is the next step in applying inorganic compound technology to environmental problems such as industrial waste water, and runoff water from remediation areas; problems not readily addressed by mechanical mixing of media.

The UHP blasting waste water is first moved through our patent-pending dispensed water filtration system before the Aqua-Clean system. This allows for a less invasive “in-situ” treatment which drastically reduces treatment costs by alleviating the need for transportation and costly disposal. Problems with runoff using abrasive blasting and such are handled simply and efficiently using ISP's Smart Robotic System or portable containment for Hand Lancing.

Specifications: Aqua-Clean Lead Abatement
  • Dimensions: 54" W x 48” L x 54” T
  • Weight: 3,000 lbs. Net – 8,000 lbs. Gross – Complete Unit
  • Engineered Rock – Composite Make – Holds 4-55 Gal. Drums
  • Maximum Filtered Water Discharge – 50 Gallons per Min.
  • Rocks will dissipate on Higher Levels of Metals in Water, add Rocks as needed.
  • Engineered designed and certified
  • Lifting and hoisting engineered and certified to SEPCo specifications

Rotary Injection Nozzle

The easy to use rotary injection nozzle is used with our air-powered Hand Lance rotary gun. This accessory has dustless operations and creates a 2-5 MIL anchor profile. The heavy duty welded steel frame and 15 degree fan nozzle gives optimal coverage when prepping surfaces.

Operating at pressures up to 40,000 psi., the rotary injection nozzle is ideal for creating profiles, removing heavy coatings, rust and corrosion. The unit utilizes a polyurethane pot that holds an estimated 200 lbs. of 36 virgin garnet abrasive. Normal operations are typically 50 lbs. of garnet abrasive per hour. This reduces normal abrasive usage up to 75%.

Specifications: Rotary Injection Nozzle
  • Maximum operating pressure - 40,000 psi
  • Maximum operating pressure - 275 bar
  • Inlet connection – 9/16″ button seal female
  • Number of nozzle ports – 1
  • Abasive inlet connection - 1/8" NPT female
  • Orifice material: waterjet: sapphire, abrasive: carbide

Air Diaphragm Pump

Our air diaphragm pumps offer a wide array of material and porting configurations. Air diaphragm pumps are often used for transferring, filling, re-circulation, and batching in ceramic, industrial, chemical, and petrochemical markets.

Air diaphragm pumps are commonly used in the SMARTBOT Robotic system to help move water through our proprietary filtration process.

Dewater Vacuum Box

Our dewatering vacuum boxes are ideal for a variety of containment applications where it is necessary to facilitate easy, leak-proof transportation during vacuum pumping applications. The boxes are used to temporarily hold paint chips and other contaminants during SMARTBOT robotic & hand lance surface preparation operations. Boxes are also equipped with our proprietary liner system and support cage.

Specifications: 18 Yard Dewater Vacuum Box
  • Dimensions: 97 in. wide x 166 in. long x 77 in. tall
  • Weight: 8,100 lbs. tare / 12,000 lbs. gross
  • Material: steel
  • Capacity: 18 yards
  • Payload weight: 3,900 lbs.
  • Included lifting and hoisting system according to SEPCo specifications for offshore use.
Specifications: 25 Yard Dewater Vacuum Box
  • Dimensions: 97 in. wide x 184 in. long x 77 in. tall
  • Weight: 12,100 lbs. tare / 17,150 lbs. gross
  • Material: steel
  • Capacity: 25 yards
  • Payload weight: 5,050 lbs.
Specifications: 14 Yard Open Top Dewater Box
  • Dimensions: 84 in. wide x 84 in. long x 45 in. tall
  • Weight: 3,500 lbs. tare / 10,000 lbs. gross
  • Material: steel
  • Capacity: 18 yards
  • Payload weight: 6,500 lbs.

Generator / Tool Container

Our generator / tool container serves as a controlled and clean work station for technicians. The waterproof storage unit is outfitted with a diesel powered generator, large repair table and is able to be equipped with a full UHP parts box to give operators a unified service station for job sites.

The generator includes a sound dampening enclosure, 110 volt transformer, receptacles for auxiliary power, and interior lighting for 24-hour operations. This portable workstation is perfect for remote locations where acquiring power for equipment and lighting will be a problem. The container is a great compliment to any of our UHP equipment package.

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