EQUIPMENT

Proven Through Success

Combining research and development with rigorous testing to provide a fleet of safe and efficient ultra-high pressure equipment. Whether you are in need of a single piece of equipment or a turnkey solution, ISP has the equipment to achieve your goal.

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UHP ROBOTICS

The New Wave In Surface Prep

Innovative Surface Prep's Smart Robotic System is an omni-directional surface preparation vehicle that attaches itself, using a vacuum, to any vertical, horizontal or overhead surface. Utilizing the ISP SMARTBOT Robotic System, a single operator can remove coatings at a rate of up to 325 - 425 sq. ft. per hour using our 40K UHP pump or 450 - 550 sq. ft per hour with the 55K UHP pump. The SMARTBOT Robotic System is capable of 750 sq. ft. per hour depending on coating milages. The system will not cause any metal loss and leaves an ultra-clean, chloirde-free surface. The existing anchor profile will remain as it was initially instated.

The system collects 100% of the water & removed coatings leaving an ultra-clean, chloride-free, and dry surface, which allows painting and stripping to be performed simultaneously. The coatings and water are transported to a Dewatering Vacuum Box, where the removed coatings are contained on top our special suspended ISP liner for easy haul-away and disposal. The dispensed water drains through the ISP liner and is pumped out to the ISP Patent-Pending Dispensed Water Filtration System. Filtered Water is at a high clarity level which is less than 10 PPM. Water at this clarity is generally acceptable for disposal into treated sewers or drain systems.

Specifications: UHP SMARTBOT Robotic System

  • Robot Dimensions: 33” In. Long x 25” In. Wide x 15.5” In. Tall
  • Robot Weight: 175 LB Gross / Cleaning Path 12”
  • Vacuum Unit Dimensions: 156” In. Long x 86” In. Wide x 86” In. Tall
  • Vacuum Unit Weight: 7,500 LB Net – 8,000 LB Gross – Complete Unit
  • (1 Each) 40K – 55K PSI Operations 5.6gpm 460/480 Volts 3-Phase – Offshore Skid package including roof top, seal drip pan, decals and certified slings.
  • (1 Each) Aluminum Parts Box with consignment of consumable and spare parts, specialty tools, torque wrenches, equipment manuals and certified slings.
  • (1 Each) Omni-Directional Joystick
  • (1 Each) Robotic Crawler w/12 Inch Cleaning Head w/8-Jets (Weight 175 Lbs.)
  • (1 Each) Vacuum Recover System 1 Cubic Yard
  • (1 Each) Filter Bag w/Easy Lifting Straps
  • 350 Ft. of 3” Vacuum Recover Hose
  • 50 Ft. of 3” Disc Charge Hose
  • 350 Ft. of Control Box Cable
  • 350 Ft. of Robot Control Cable
  • Patented Suction Seal
UHP PUMPS

Powering Surface Prep

Innovative Surface Prep's diesel Husky™ pump is the industry standard for portable ultra high-pressure surface preparation and industrial cleaning. The Husky™ pump sets a new industry standard for both productivity and reliability, giving you a portable ultrahigh-pressure waterjet pump that allows you to work more efficiently and stay competitive. The operator control system allows the users to work remotely giving them more time to focus on other tasks. Our Allen Bradley control system allows the operator to operate pressures ranging from 10K to 55K in 1,000 lb increments. The Husky™ pump performs system troubleshooting by monitoring inlet water pressure, temperatures, and oil pressure in order to provide safe operations. The system will automatically shut down should a situation arise, and automatically relieve the system's water pressure to 0 psi within a second of shutdown. The Husky™ pump is equipped with diagnostic sensors that alert the operator with troubleshooting and preventative maintenance. By installing upgraded safety features and operational components, ISP offers a more efficient piece of equipment that has less downtime and more productivity. For ease of transportation, all pumps are equipped with lifting and hoisting engineered and certified to SEPCo specifications.

Specifications: 40K UHP Husky Water Blast Unit - C9 CAT Diesel Package

  • Dimensions: 120” In. Long X 60” In. Wide X 102” In. Tall
  • Weight: 10,500 LB Net – 12,500 LB Gross – Complete Unit
  • Lifting and hoisting engineered and certified to SEPCo specifications
  • (1 Each) 40,000 PSI 6.5gpm, C-9 Cat Diesel Ter-3 w/Husky Pump in Offshore Skid package including roof top, seal drip pan, decals and certified slings.
  • (1 Each) Aluminum Parts Box with consignment of consumable and spare parts, specialty tools, torque wrenches, equipment manuals and certified slings.
  • (2 Each) A-3000 Jetlances (Guns) w/Tumble Boxes
  • (2 Each) Multiple A-3000 Stem Extensions (Barrels)
  • (4 Each) 3/10” Diameter UHP Hoses in 50 Ft. Sections
  • (4 Each) 3/16” Diameter UHP Hoses in 50 Ft. Sections
  • (3 Each) UHP Whip Hose in 15 Ft. Section
  • (1 Each) 5-Way Manifold / Splitter
  • (2 Each) 5-Jet Nozzle
  • (2 Pairs) Aluminum Shin / Foot Guards

Specifications: 55K UHP Husky Water Blast Unit - C9 CAT Diesel Package

  • Dimensions: 120” In. long x 72” In. Wide x 102” In. Tall
  • Weight: 10,500 LB Net – 12,500 LB Gross – Complete Unit
  • Lifting and hoisting engineered and certified to SEPCo specifications
  • (1 Each) 55,000 PSI 6.5gpm, C-9 Cat Diesel Tier-3 w/Husky Pump in Offshore Skid package including roof top, seal drip pan, decals and certified slings.
  • (1 Each) Aluminum Parts Box with consignment of consumable and spare parts, specialty tools, torque wrenches, equipment manuals and certified slings.
  • (3 Each) A-3000 Jetlances (Guns) w/Tumble Boxes
  • (3 Each) Multiple A-3000 Stem Extensions (Barrels)
  • (6 Each) 3/10” Diameter UHP Hoses in 50 Ft. Sections
  • (6 Each) 3/16” Diameter UHP Hoses in 50 Ft. Sections
  • (4 Each) UHP Whip Hose in 15 Ft. Section
  • (1 Each) 5-Way Manifold / Splitter
  • (3 Each) 5-Jet Nozzle
  • (3 Pairs) Aluminum Shin / Foot Guards
UHP CUTTER

The Safer Alternative For Cutting

Innovative Surface Prep’s Fast Track Cutting System provides customers with a safe and precise alternative to conventional industry cutting practices. The system cuts nearly any substrate utilizing an abrasive cutting head that moves along a magnetic track system. UHP cutting systems work great for tank roof tops, tank bottoms, door ways, pipe and more. In order to give the operator complete control, the unit includes variable speed which offers both forward and reverse motion. Power by our UHP pumps and a small portable garnet pot, the operation has a small footprint which allows space for other trades to continue operation. Using the Fast Rack Cutting System can eliminate the need for "hot work" which in turn reduces costs and minimizes downtime. Operators utilizing the Fast Track Cutting System will experience increase productivity and minimal water/garnet usage which means less clean up and demobilization time.

Specifications: Fast Track UHP Cutter

  • MAWP - 60,000 psi
  • 12v DC powered
  • Variable speed forward and reverse
  • Track sizes 1 ft, 2 ft and 4 ft long
  • Tracks connect to each other to provide different length precise cuts. Able to cut complete door ways in one sweep.
  • Tracks connect to 2 ft sweeping 90 for radius corner cuts
  • Pneumatic UHP on/off valve option available
  • Storage boxes on carts also available
UHP HAND LANCING

Take On The Tough Stuff

Innovative Surface Prep’s A-3000 Hand Lancing unit's high rotation speed makes it the ideal tool to remove the toughest coatings. This includes all coatings, rubber, fiberglass, rust, scale, calcium deposits and oxides. To ensure your project moves along productively, ISP offers multiple different lance heads to fit your task. Our hand lance's are air-powered, which make them easy to operate from any compressed air supply. This gives operators more powerful removal flexibility in varied environments. Using lower water volumes and a light weight body, ISP's A-3000 hand lances reduces your operating fatigue so you can work longer and more safely. A-3000 Hand Lances are also available in zero thrust for underwater cleaning. With its unmatched productivity, ISP’s A-3000 hand lances are an environmentally-sensible alternative to grit blasting, burning and chemical removal.

Specifications: UHP Hand Lancing Unit

  • Total weight - 11 lb.
  • Max operating pressure - 60,000 psi
  • Air required - 32 schm @ 90 psi
  • Working rotation speed - 3000 rpm
  • Motor horsepower - 0.7 hp
  • Multiple cutting and sweep heads available
  • Multiple barrel lengths available
UHP DECK HOG

Simple But Powerful

Innovative Surface Prep’s UHP Deck Hog is a mobile and highly maneuverable surface preparation tool that will help you better complete difficult cleaning projects. The Deck Hog utilizes our UHP Husky pump to provide a powerful and efficient surface preparation tool. The ISP UHP Deck Hog does the work of two hand lances and is ideal for removing heavy non skids, heavy coatings, fiberglass and rubber surfaces. The unit can reach under clearances as low as 15.5 inches and has a detachable head making it easy to transport. This simple, easy to use piece of equipment gives operators complete control of any decking surface preparation projects.

Specifications: UHP Deck Hog Unit

  • Dimensions: 12 in. Wide x 60 in. Tall
  • Weight: 85 lbs.
  • One (1) 40K –operations 6.5 gpm walk behind unit
  • One (1) 8 in. cleaning head with 8 jets
  • 3,000 RPM maximum rotation speed
  • Non-vacuum recover and vacuum recover available
  • 175 - 225 sq. ft. of cleaning per hour
PRESSURE WASHERS

Heavy Duty Cleaning

Innovative Surface Prep offers a range of pressure washer units to meet the demands of heavy duty industrial, commercial, marine and refinery applications. Our skid designs meet all offshore lifting requirements and insures protection of components. Units are equipped with all accessories and built-in safety features to provide highly productive and efficient solutions for your cleaning needs. Whether you need diesel, electric or even air powered pressure washers, ISP has the equipment to arm your task force.

Specifications: 3K Air Operated Pressure Washer Unit

  • Dimensions: 32" W x 48" L x 34" T
  • Weight: 225 lbs.
  • Offshore ready
  • CAT 3K direct pump with oil bath crankcase
  • C-faced gast air motor
  • Stainless steel wheel kit with hose hook
  • Bell housing & flex coupling
  • Filter, regulator & lubricator assembly
  • Explosion proof
  • Three (3) 3/8 in. x 50 ft. 6,000 psi. hoses w/ connections
  • Four (4) assorted nozzles - 4 gpm.
  • One (1) trigger gun with extension

Specifications: 5K Hot/Cold Pressure Washer Unit

  • Dimensions: 46" W x 46" L x 51" T
  • Weight: 1,800 lbs.
  • Offshore ready
  • Kubota 3cyl. Diesel Engine Tier 3
  • Spark Arrestor & ESV - Emergency Shut Down Valve
  • Skid package including roof top, seal drip pan, decals and SEPCo certified slings
  • Four (4) pressure tips, one (1) soap tip with suction hose
  • Three (3) 3/8 in. x 50 ft. 6,000 psi. hoses w/ connections
  • One (1) high-pressure gun accessory
AUTOMATED TOOLING

Prepping Inside & Outside

ISP’s offers Automated Tooling that provides client's with a highly productive and safe manner for internal pipe surface preparation. Automated Tooling gives the operator the ability to remove heavy materials such as cement from inside existing pipe. ISP also offers a package that enables the cleaning of deep water riser joints offshore.

AutoPack-Pro

Built around the AutoBox ABX-PRO, a versatile hose drive that can be adapted to a wide range of cleaning applications, the AutoPack-PRO is equipped with everything you need to successfully complete jobs spanning pipe, drain, and tube cleaning.

AutoBox ABX-500

The AutoBox ABX-500 is a hands-free hose tractor for pipe and vessel cleaning. This utility hose feeding system can be adapted for a wide range of applications to enable precision hose control and increased safety. The ABX-500 accommodates a wide range of hose sizes and passes couplings up to 1.75 in. (45 mm) OD.

Beetle

The Beetle product family is the only set of tools in the industry to deliver high pressure rotary jets in a form factor under 2 inches (51 mm) in length. The small diameter and short length of the Beetle models make them ideal for cleaning process piping, drain lines, u-tube bundles and other small ID conduit with bends that may have been inaccessible in the past.

2" Badger

The 2” Badger is a self-rotating swivel designed for cleaning 2–4 in. (51–102 mm) pipes with bends and long radius elbows, such as U-Tubes and process lines. The latest design includes a spring-loaded pin that ratchets the head to machined edges on the shaft. Therefore, the head can only be removed with a special head removal tool and not while in operation.

4" Badger

The 4” Badger self-rotary tool makes cleaning pipes with elbows easy, navigating 4 in. (102 mm) bends with controlled rotation which is important for efficiently cleaning larger pipes. The operator can choose between two rotation speeds by selecting fast or slow viscous fluid.

6" Badger

The 6” Badger features adjustable speed control which allows operators to meet the demands of the task at hand – slower speeds for tough deposits and plugs, faster rotation for easier jobs or polishing.

BJV Centralizers

A centralizer balances jet standoff distance for more consistent cleaning and helps to protect the tool as it passes through the pipe.In cases where pipe size is more than 1.5 times the diameter of the tool, a centralizer is an important safety device, preventing the tool from turning around and thrusting backwards out of the pipe.

Backout Prevention

Backout preventers are required safety equipment for high pressure pipe and tube cleaning applications. They are specifically designed to prevent the tool from exiting the pipe during operation.Several options are available to cover a range of diameters and mounting patterns.

OTHER

Putting Together The Whole Package

With the main goal to better serve our clients, we have pioneered the development of a unique (patent pending) process for surface preparation. Pairing our equipment with this process gives you a complete solution for any project. Whether you are dealing with lead coatings or no access to clean water, we've got the solution to get your project started.

Dispensed Water Filtration System

Innovative Surface Prep has engineered and designed a cleaner way for disposal of water from UHP blasting with its patent-pending process. We take the dispensed water from our Dewatering Vacuum Box and pump it into Dispensed Water Filtration System using a 2 Inch Diaphragm Pump. The dispensed water then runs through our filter system that contains specially designed filters. Once it reaches the discharge manifold the particles in the water range from 4 - 10 parts per million (PPM). Government regulates that land and offshore water disposal to be no more than 29 PPM.

Specifications: ISP Patent Pending Dispensed Water Filtration System – Triple Bag Unit W/2” Pump And Hoses System
  • Dimensions: 48" W x 72” L x 96” T
  • Weight: 1,800 Lbs. Gross
  • One (1) 2" diaphragm pump on stand
  • One (1) 2" suction hose in 50 ft. section
  • Two (2) 2" discharge hose in 50 ft. sections
  • (Two (2) 1" air hose 50 ft. in sections
  • Rated at 150 psi.
  • Three Bank System – Stainless Steel Pods & Plumbing
  • Easily accessible bag filters
  • Lifting and hoisting engineered and certified to SEPCo specifications

Aqua-Clean Lead Abatement

Innovative Surface Prep's Aqua-Clean System has been developed from non-hazardous inorganic compounds manufactured in the USA. It consists of irregularly shaped particles which specifically target heavy metals in liquids. The compounds react with the metals as they come into contact, forming an insoluble solid which adheres to the irregular surface of the Aqua-Clean System. This system is the next step in applying inorganic compound technology to environmental problems such as industrial waste water, and runoff water from remediation areas; problems not readily addressed by mechanical mixing of media. The UHP blasting waste water is first moved through ISP's patent-pending Dispensed Water Filtration System then through the Aqua-Clean System. This allows for a less invasive “in-situ” treatment which drastically reduces treatment costs by alleviating the need for transportation and costly disposal. Problems with runoff using Abrasive Blasting and such are handled simply and efficiently using ISP's Smart Robotic System or portable containment for Hand Lancing.

Specifications: Aqua-Clean Water Filtration Box - Removes High Levels of Metals
  • Dimensions: 54" W x 48” L x 54” T
  • Weight: 3,000 lbs. Net – 8,000 lbs. Gross – Complete Unit
  • Engineered Rock – Composite Make – Holds 4-55 Gal. Drums
  • Maximum Filtered Water Discharge – 50 Gallons per Min.
  • Rocks will dissipate on Higher Levels of Metals in Water, add Rocks as needed.
  • Engineered designed and certified
  • Lifting and hoisting engineered and certified to SEPCo specifications

RIP 4000 Rotary Injection Nozzle

The RIP 4000 Rotary Injection Nozzle is used with ISP’s A-3000 Hand Lance air-powered rotary control guns. This accessory is great for operators looking to create an anchor profile. It gives you the best coverage and most effective waterjet nozzle with operating pressures up to 40,000 psi (2750 bar). The unit has a heavy-duty welded steel frame and a 15-degree fan nozzle constructed of stainless steel and aluminum. Unit utilizes a polyurethane pot that holds an estimated 200 lbs. of 36 virgin garnet abrasive. Normal operations are 50 lbs. of garnet abrasive per hour.

Specifications: RIP 4000 Rotary Injection Nozzle
  • Maximum operating pressure - 40,000 psi
  • Maximum operating pressure - 275 bar
  • Inlet connection – 9/16″ button seal female
  • Number of nozzle ports – 1
  • Abasive inlet connection - 1/8" NPT female
  • Orifice material: waterjet: sapphire, abrasive: carbide
Additional Information:
  • Dustless operations
  • Creates anchor profile
  • Removes heavy coatings
  • Removes rust and corrosion
  • Profiles existing coatings for recoats
  • Reduces abrasive consumption up to 75%
  • 360 degree rotation for broader and faster cleaning
  • Easy to use

Air Diaphragm Pump

Innovative Surface Prep's air diaphragm pumps offer a wide array of material and porting configurations. Air Diaphragm Pumps are often used for transferring, filling, re-circulation, and batching in ceramic, industrial, chemical, and petrochemical markets.

Dewater Vacuum Box

The ISP dewatering vacuum box is ideal for a variety of containment applications where it is necessary to facilitate easy, leak-proof transportation during vacuum pumping applications. Used to contain paint chips and other contaminants during surface preparation operations. Boxes are equipped with ISP's support cage for ISP proprietary liner. Used for collecting robotics waste water from to contain all paint chips and contaminated materials.

Specifications: 18 Yard Dewater Vacuum Box
  • Dimensions: 97" W x 166" L x 77" T
  • Weight: 8,100 lbs. Tare / 12,000 lbs. Gross
  • Material: steel
  • Capacity: 18 yards
  • Payload weight: 3,900 lbs.
  • Included lifting and hoisting system according to SEPCo specifications for offshore use.
Specifications: 25 Yard Dewater Vacuum Box
  • Dimensions: 97" W x 184" L x 77" T
  • Weight: 12,100 lbs. Tare / 17,150 lbs. Gross
  • Material: steel
  • Capacity: 25 yards
  • Payload weight: 5,050 lbs.
Specifications: 14 Yard Open Top Dewater Box
  • Dimensions: 84" W x 84" L x 45" T
  • Weight: 3,500 lbs. Tare / 10,000 lbs. Gross
  • Material: steel
  • Capacity: 18 yards
  • Payload weight: 6,500 lbs.

Generator/Tool Container

Innovative Surface Prep's Generator/Tool Container is a waterproof storage unit outfitted with a diesel powered generator and repair table. The generator includes a sound dampening enclosure, 110 volt transformer, receptacles for auxiliary power, and interior lighting for 24-hour operations. This unit is also capable of being equipped with a full UHP parts and tool box to give operators a unified service department for job sites. This portable workstation is perfect for remote locations where acquiring power for equipment and lighting will be a problem. It also allows for the UHP pump technician to make repairs to tools in a clean and controlled environment. The container is a great compliment to any UHP equipment package.

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